The invention of the tufting process happened in the 1950s, which involves the use of needles to insert fiber filaments into a backing made of fabric. The needles are used in large numbers to make the process go faster. After the insertion process, a polyurethane, polyvinyl chloride and similar flexible adhesives are used for binding the fibers onto the backing. This procedure is widely used in the manufacture of commercial and residential carpets. It also laid the basis for production of artificial grass. When in need of Synthetic Turf Florida should be visited.
In the 1960s, research on artificial turf began under the commission of the Ford Foundation. The goal was to provide urban kids with year-round space to play. This was necessary after it was realized that urban playgrounds were composed mostly of concrete, compacted soil, and asphalt, making them not usable throughout the year. In 1966, six years later, the first artificial turf was deployed in Providence.
When produced on commercial scale, production of this product goes through a long process. First, all the required ingredients are blended in a hopper. Next, chemicals and dyes are added to hopper so that they can mix with the ingredients. The chemicals are added so that the end product can have its characteristic green color. Also, they protect the final product from damages caused by Ultraviolet rays of the sun.
The mixture is then moved into a steel mixer after it has been mixed properly. An automated means is used for mixing to make sure that a taffy-like and thick consistent mixture is formed. The formed mixture is then fed into an extruder with one opening and one outlet, it is at the outlet where the consistency comes out as a long and thin thread of material.
The strands have consistent measurements. The strands are passed onto a carding equipment where they are spun into loose ropes. Another machine is then used to pull, straighten, and weave the loose rope into a yarn. These yarns are nylon in nature, and they are wound to form large spools. The spools are then placed under heat to form the twisted shape.
Afterwards the yarn in moved into a tufting machine to create a carpet of fake turf. The resultant carpet is transferred into a dispenser which coats its underside with latex. A secondary backing is then added on top of the latex. These two coats are then placed on a marriage roller which sandwiches and seals them into one component.
The latex must be cured after it has been sealed, and this is done using heat lamps. At this stage, the product is almost finished. The final process involves clipping off any tufts which rise above to make them uniform. The product is then packed and can be shipped to whatever destination it is required for use.
Installation involves leveling the soil at the site of installation before smoothing it using a steam roller. Drainage channels must also be included into the initial site preparation activities. When installed properly, the product should last for several years. Occasional repair and maintenance are needed to boost durability.
In the 1960s, research on artificial turf began under the commission of the Ford Foundation. The goal was to provide urban kids with year-round space to play. This was necessary after it was realized that urban playgrounds were composed mostly of concrete, compacted soil, and asphalt, making them not usable throughout the year. In 1966, six years later, the first artificial turf was deployed in Providence.
When produced on commercial scale, production of this product goes through a long process. First, all the required ingredients are blended in a hopper. Next, chemicals and dyes are added to hopper so that they can mix with the ingredients. The chemicals are added so that the end product can have its characteristic green color. Also, they protect the final product from damages caused by Ultraviolet rays of the sun.
The mixture is then moved into a steel mixer after it has been mixed properly. An automated means is used for mixing to make sure that a taffy-like and thick consistent mixture is formed. The formed mixture is then fed into an extruder with one opening and one outlet, it is at the outlet where the consistency comes out as a long and thin thread of material.
The strands have consistent measurements. The strands are passed onto a carding equipment where they are spun into loose ropes. Another machine is then used to pull, straighten, and weave the loose rope into a yarn. These yarns are nylon in nature, and they are wound to form large spools. The spools are then placed under heat to form the twisted shape.
Afterwards the yarn in moved into a tufting machine to create a carpet of fake turf. The resultant carpet is transferred into a dispenser which coats its underside with latex. A secondary backing is then added on top of the latex. These two coats are then placed on a marriage roller which sandwiches and seals them into one component.
The latex must be cured after it has been sealed, and this is done using heat lamps. At this stage, the product is almost finished. The final process involves clipping off any tufts which rise above to make them uniform. The product is then packed and can be shipped to whatever destination it is required for use.
Installation involves leveling the soil at the site of installation before smoothing it using a steam roller. Drainage channels must also be included into the initial site preparation activities. When installed properly, the product should last for several years. Occasional repair and maintenance are needed to boost durability.
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