Synthetic turf has grown very popular over the years. The product is used in many situations and industries to offer a quicker alternative to natural turf. When it was first introduced, not so most people were enthusiastic concerning the idea. Individuals preferred to have sports arenas and lawns made of natural grass. Nevertheless, as natural grass proved susceptible to various effects and drought, the best option became synthetic grass. When one needs Artificial Grass Ventura offers the perfect location to visit.
The process of producing synthetic turf begins with mixing white pellets of plastic with green ones. The white pellets form the base material of the final product, while the green pellets add color. The green pellets hold color pigments, UV stabilizers and other additives that define the characteristics and quality of the final product.
The two different kinds of pellets are fed into the manufacturing equipment where they are mixed together and extruded through perforated steel plates. Once the extrusion exits the plates, they are fed into a trough of water. The trough acts as a coolant to cool and solidify the synthetic grass mixture. The solidified strands are then pulled through large pulleys.
When the strands are pulled through those pulleys, they are separated from each other. Then they move to the next station which has rollers. These rollers stretch the strands to reduce their thickness. By the time the pulling is done, the strands are as thin as grass blades. The strands are held on spools then. Differently colored strands are woven together on those spools to form several synthetic yarns.
The shape of the yarns is maintained by use of guides so that they can be prevented from slackening. A tufting machine is then used to hook the yarns through sheeting. As the tufting happens continuously, cutting of the yarns is done so that they can look like grass blades. Small knives placed under the sheeting are used to do the cutting.
Once the tufting has been completed, the sheeting is moved to a coating roller to be applied with adhesive. The adhesive is applied on the backing of the turf. The adhesive is dried using both open air as well as inside an enclosed setting. Hot pins are then used to burn holes into the finished product as it exits the drying oven. The holes are used for drainage.
The final product gets subjected to various inspection processes. The inspection is done to make sure that the grass meets the specific application it is meant for or the industrial standards in existence. Part of that inspection confirms minor trimming and the length of turf fiber. A device which stimulates football cleats is used in confirming the longevity of the turf.
A lot of modification and transformation has been done to this product over the years. At the moment, the product on the market is the third generation of synthetic turf. This product is designed for durability, performance, and flexibility. Adoption of this product continues to happen in all commercial and residential sectors. Homeowners are increasingly installing this product in their holiday homes and during dry seasons.
The process of producing synthetic turf begins with mixing white pellets of plastic with green ones. The white pellets form the base material of the final product, while the green pellets add color. The green pellets hold color pigments, UV stabilizers and other additives that define the characteristics and quality of the final product.
The two different kinds of pellets are fed into the manufacturing equipment where they are mixed together and extruded through perforated steel plates. Once the extrusion exits the plates, they are fed into a trough of water. The trough acts as a coolant to cool and solidify the synthetic grass mixture. The solidified strands are then pulled through large pulleys.
When the strands are pulled through those pulleys, they are separated from each other. Then they move to the next station which has rollers. These rollers stretch the strands to reduce their thickness. By the time the pulling is done, the strands are as thin as grass blades. The strands are held on spools then. Differently colored strands are woven together on those spools to form several synthetic yarns.
The shape of the yarns is maintained by use of guides so that they can be prevented from slackening. A tufting machine is then used to hook the yarns through sheeting. As the tufting happens continuously, cutting of the yarns is done so that they can look like grass blades. Small knives placed under the sheeting are used to do the cutting.
Once the tufting has been completed, the sheeting is moved to a coating roller to be applied with adhesive. The adhesive is applied on the backing of the turf. The adhesive is dried using both open air as well as inside an enclosed setting. Hot pins are then used to burn holes into the finished product as it exits the drying oven. The holes are used for drainage.
The final product gets subjected to various inspection processes. The inspection is done to make sure that the grass meets the specific application it is meant for or the industrial standards in existence. Part of that inspection confirms minor trimming and the length of turf fiber. A device which stimulates football cleats is used in confirming the longevity of the turf.
A lot of modification and transformation has been done to this product over the years. At the moment, the product on the market is the third generation of synthetic turf. This product is designed for durability, performance, and flexibility. Adoption of this product continues to happen in all commercial and residential sectors. Homeowners are increasingly installing this product in their holiday homes and during dry seasons.
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